K-feldspar was utilized as bed material for fluidized bed combustion of bark, chicken manure, and their mixture. Bed samples were extracted after 4 and 8 h and the samples were analyzed with scanning electron microscopy to study the impact of P-rich chicken manure on the bed material. The results were compared to fixed bed exposures with different orthophosphates to investigate their influence in detail.

The fresh bed material used for this study exhibited an uneven surface with many cavities which facilitated the deposition and retention of the fuel ash. Utilizing pure chicken manure as fuel led to the formation of Ca- and P-rich particles which accumulated in these cavities. At the same time, larger ash particles were formed which consisted of the elements found in chicken manure ash. The co-combustion of bark and chicken manure led to the interaction of the two ash fractions and the formation of a thicker ash layer, which consisted of elements from both fuel ashes, namely Ca, P, Si, K and S. The layer appeared to be partially molten which could be favorable for the deposition of ash particles and thereby the formation of a mixed Ca/K-phosphate. Fixed bed exposures of the K-feldspar particles with Na3PO4 or K3PO4 caused particle agglomeration which means presence of alkali-phosphates should be limited.

The co-combustion of bark with chicken manure showed promising results both regarding a shift from Ca-phosphates to more bioavailable Ca/K-phosphates and an acceleration in ash layer formation. The formation of an ash layer after only 4 h of exposure with the mixture of bark and chicken manure could be advantageous for catalytic activation of the bed material.

Introduction and motivation
A key objective for the operation of biomass boilers is to achieve the highest possible efficiency while emitting the lowest possible pollutant emissions. In order to automate this task, CO-lambda optimization methods have been proposed in literature that ensure that the biomass boiler is operated at the lowest excess air ratio at which no relevant pollutant emissions occur, maximizing efficiency as a result. Since this optimal excess air ratio depends on various external factors, such as fuel properties, CO-lambda optimization methods continuously incorporate new measurements of the excess air ratio and the carbon monoxide content of the flue gas and estimate a new optimal excess air ratio during operation.
While achieving promising results in lab-scale tests, none of the CO-lambda optimization methods presented in literature has yet been able to gain practical acceptance. Either they are not robust enough and provide inaccurate estimates of the optimal excess air ratio or they are too slow and do not allow the optimal excess air ratio to be tracked sufficiently quickly. With the goal of providing a method that is fit for practical application, this publication presents a new modular approach for CO-lambda optimization that determines the optimal excess air ratio robustly and quickly, i.e. in real time.

Method
The new approach for CO-lambda optimization approximates the correlation between the excess air ratio and the carbon monoxide content of the flue gas, the CO-lambda characteristic, with a continuous, algebraic, non-linear model function. For this purpose, it uses a recursive-least-squares algorithm to continuously identify the model function’s parameters that lead to the optimal fit with the measured data, which are the excess air ratio and carbon monoxide content of the flue gas. From these model parameters, the optimal excess air ratio is calculated and defined as a desired value for the biomass boiler’s existing controller. This existing controller then ensures, that the biomass boiler is operated with this desired optimal excess air ratio, thus, maximizing efficiency and decreasing pollutant emissions. As a result, this new approach for CO-lambda optimization is entirely modular and can be applied to any biomass boiler with an existing control strategy capable of accurately adjusting the excess air ratio. For the measurement of the carbon monoxide content of the flue gas, a separate sensor has to be used. For this study the commercially available and proven in-situ exhaust gas sensor “KS1D” provided by the company LAMTEC has been used.

Long-term verification
The new approach for CO-lambda optimization was tested and validated at a biomass boiler with a nominal capacity of 2.5 MW that supplies a local heating network and combusts wood chips with a water content ranging from 30 w.t.% to 50 w.t.%. The long-term validation took place over an entire heating period, i.e. 5 months from November to March, during which the biomass boiler was operated alternately with the new approach for CO-lambda optimization and the standard control strategy, which means a constant desired residual oxygen content. In total the new approach for CO-lambda optimization was active for 1155 operating hours while the standard control strategy was active for 1310 operating hours. Compared to the standard control strategy, the new approach for CO-lambda optimization increased the biomass boiler’s efficiency by 3.8%, decreased total dust emissions by 19.5% and reduced carbon monoxide emissions on average (median) by 200 mg/m³. This demonstrates that the new approach for CO-lambda optimization is not only robust enough to run over a long period of time, it also leads to significant improvements in the biomass boiler’s operation. In addition, following these results, this new approach for CO-lambda optimization has also successfully been implemented and demonstrated at another biomass boiler with a nominal capacity of 1 MW where it has already been active for several months. This contribution presents the new approach to CO-lambda optimization in detail and discusses its technological and economic impact.

Fault-Detection (FD) is essential to ensure the performance of solar thermal systems. However, manually analyzing the system can be time-consuming, error-prone, and requires extensive domain knowledge. On the other hand, existing FD algorithms are often too complicated to set up, limited to specific system layouts, or have only limited fault coverage. Hence, a new FD algorithm called Fault-Detective is presented in this paper, which is purely data-driven and can be applied to a wide range of system layouts with minimal configuration effort. It automatically identifies correlated sensors and models their behavior using Random-Forest-Regression. Faults are then detected by comparing predicted and measured values.

The algorithm is tested using data from three large-scale solar thermal systems to evaluate its applicability and performance. The results are compared to manual fault detection performed by a domain expert. The evaluation shows that Fault-Detective can successfully identify correlated sensors and model their behavior well, resulting in coefficient-of-determination scores between R²=0.91 and R²=1.00. In addition, all faults detected by the domain experts were correctly spotted by Fault-Detective. The algorithm even identified some faults that the experts missed. However, the use of Fault-Detective is limited by the low precision score of 30% when monitoring temperature sensors. The reason for this is a high number of false alarms raised due to anomalies (e.g., consecutive days with bad weather) instead of faults. Nevertheless, the algorithm shows promising results for monitoring the thermal power of the systems, with an average precision score of 91%.

A sustainable energy supply can only be achieved by a flexible, cross-sectoral energy system utilizing the specific advantages of the various renewable technologies. In this workshop possible roles of different technologies will be discussed based on a previous discussion of the users’ needs among the different sectors. In this a special focus should be given on the flexibility provision via the heating sector. By bringing together different users, representing municipal and industrial energy supply, and technological experts from different IEA Technology Collaboration Programmes (TCP) the workshop should support a holistic discussion.

List of presentations: 

• Wien Energie‘s vision of a sustainable energy and ressource supply of Vienna, Teresa Schubert, Wien Energie, Austria
• Digitalization of energy management systems – optimization of internal energy use as an industrial company, Maria Lechner, INNIO Jenbacher, Austria
• Flexible Bioenergy and System Integration, Elina Mäki, VTT Technical Research Centre of Finland, Finland Task Leader – IEA Bioenergy Task 44 Flexible Bioenergy and System Integration
• Use Case: Syngas platform Vienna for utilization of biogenic residues, Matthias Kuba, BEST – Bioenergy and Sustainable Technologies, Austria
• Transformation of District Heating and Cooling Systems towards high share of renewables, Ingo Leusbrock, AEE INTEC, Austria – Lead of Austrian delegation – IEA DHC Annex TS5 Integration of Renewable Energy Sources into existing District Heating and Cooling Systems
• Opportunities offered by long-term heat storages and large-scale solar thermal systems, Viktor Unterberger, BEST – Bioenergy and Sustainable Technologies, Austria Task Manager – IEA SHC Task 68 Efficient Solar District Heating Systems
• Possibilities through digitalization on the example of District Heating and Cooling, Dietrich Schmidt, Fraunhofer Institute for Energy Economics and Energy System Technology IEE, Germany – Operating Agent – IEA DHC Annex TS4 Digitalisation of District Heating and Cooling

List of contributing IEA Tasks:

• IEA Bioenergy Task 44 Flexible Bioenergy and System Integration
• EA DHC Annex TS5 Integration of Renewable Energy Sources into existing District Heating and Cooling Systems
• IEA SHC Task 68 Efficient Solar District Heating Systems
• IEA DHC Annex TS4 Digitalisation of District Heating and Cooling

Future hybrid energy systems require flexible technologies for compensating the volatile nature of most renewable energies. As such, fixed-bed biomass gasifiers are especially relevant as they allow a flexible production of heat, electricity and in a broader sense bio-based products (e.g. biochar). Thus, flexible fixed-bed biomass gasifiers will continuously become more relevant for a sustainable and highly flexible energy and resource system (bioeconomy).

However, due to their current economic dependency on specific feed in tariffs for the produced electricity, they are almost always operated at nominal load, to maximize the electricity production. Thus, their potential for flexibility has not been revealed up to now. Consequently, the currently applied control strategies are typically designed with the focus on steady-state operation. Any operation differing from nominal load typically requires manual interventions of the plant operators to avoid lower efficiencies or operational difficulties. Thus, currently applied control strategies do not allow a fully-automatic and flexible operation of the gasifiers.

To unleash the full potential of the gasifiers’ flexibility, new and more advanced control strategies able to handle varying operating conditions automatically are required. For this reason, this contribution aims for the development of a model-based control strategy, since it allows to explicitly consider all the correlations between the different process variables, and an efficient adaptation of the control strategy to different plants. The development was carried out on the basis of a representative industrial small-scale fixed-bed biomass gasifier operated as combined heat and power plant (CHP) with a nominal capacity of 300 kW_th and 150 kW_el. In this contribution we present the developed method as well as the practical verification of the model-based controller for the industrial small-scale fixed-bed biomass gasification plant.

The practical verification revealed a significant potential for flexibility increase by the new model-based control strategy in comparison to state-of-the-art control strategies. For example, the new controller performs a step-wise load change from 150 kW_el to 100 kW_el (-33%) within less than 2 min without affecting the gasification performance. The new control leads to a much more homogeneous gasification, in particular during partial load operation, and reduces the fluctuation margin of relevant process parameters to less than 1%. This controlled stabilization and homogenization of the gasification at different operating conditions is also a prerequisite for further future flexibilization measures, e.g. the extension of the feedstock variety (fuel flexibility) or increasing product flexibility.

Due to the modular and model-based design, the new control strategy can also be implemented on other fixed-bed gasifiers of the same type without requiring any structural modifications, by solely adjusting the model parameters appropriately. Furthermore, the new control strategy makes only use of sensors and actuators typically already available in state-of-the-art fixed-bed gasification systems. In conclusion, the model-based control strategy to be presented states a very important contribution towards flexible fixed-bed biomass gasification systems.

One of the main tasks for operators of medium- and large-scale biomass boilers is the continuous operational monitoring of these plants in order to assess their performance, detect errors and identify possibilities for operational optimization. However, due to the high complexity of this task, errors are frequently detected too late or not at all, which can lead to even more costly secondary errors. In addition, possibilities for optimization remain unused in many existing plants, resulting in unnecessary pollutant emissions and low efficiencies.
To assist operators in performing this task and to achieve a high level of automation, methods for the automated, model-based monitoring of such plants have been focus of recent research activities. In this contribution, we will discuss the numerous possibilities provided by the application of such methods in a practical context. For this purpose, we present selected results from previous activities, demonstrating how methods for model-based monitoring were applied at combustion plants and used to enable automated error detection and support operational optimization.

Exemplary result 1: We developed a soft-sensor which accurately estimates the non-measurable internal state of heat exchangers and implemented it at a large-scale combustion plant with a nominal capacity of 38.2 MW. This soft-sensor uses a dynamic mathematical model of the heat exchanger in combination with measured data to determine a new estimate for the heat exchanger’s internal state every second. Based on this estimate, the soft-sensor accurately detects fouling and determines the non-measurable flue gas mass flow in real time. The estimated flue gas mass flow was used in a model-based control strategy which resulted in significant improvements of the combustion plant’s operational behaviour and load modulation capabilities. These results are discussed in this contribution.

Exemplary result 2: We developed a method for the real-time estimation of non-measurable fuel properties, i.e. chemical composition, bulk density, lower heating value, in biomass boilers. These estimates were subsequently used in a model-based control strategy and enabled the improvement of the biomass boiler’s fuel flexibility. Results of this estimator achieved for different biomass fuels, e.g. poplar wood chips, corncob grits and standard wood pellets, are discussed in this contribution.
On the basis of these selected results, it will be examined which possibilities arise from the use of methods for model-based monitoring in biomass boilers and also how these results can be extended to other technologies such as biomass gasifiers.

Firewood stoves are widespread and popular for renewable heat supply in Europe. Several new technological measures have been developed recently that aim at improving the appliance performance in terms of emissions and efficiency. In order to support the trend towards “(nearly) zero-emissions technologies”, the objective of this study was to provide a profound overview of the most relevant technical primary and secondary measures for emission reduction and to analyze their functionality, the relevant framework conditions for their application and their costs. Since user behavior is essential for emission and efficiency performance, the state of knowledge about user behavior is summarized and the latest measures for its optimization are evaluated as non-technical primary measures. Primary and secondary measures were analyzed separately, but also potentially promising combinations of primary and secondary optimization were evaluated using SWOT analysis. The results showed that complementary application of primary and secondary measures will be necessary in order to achieve “(nearly) zero-emission technologies”. The paper is useful for manufacturers and provides them with guidance and recommendations for future developments. They can specifically select appropriate measures for their products and applications not only based on technical aspects, but also with a strong focus on user behavior and user comfort.

Chemical Looping Combustion (CLC) is a highly efficient CO2 separation technology with no direct contact between combustion air and fuel. A metal oxide is used as oxygen carrier (OC) in a dual fluidized bed to generate clean CO2. The use of solid fuels, especially biomass, is the focus of current research, because of the possibility of “negative” CO2-emissions. The OC is a key component, because it must meet special requirements for solid fuels, which are different to gaseous fuels. Most frequently naturals ores or synthetic materials are used as OC. Synthetic OC are characterised by higher reactivity at the expense of higher costs. For this reason, so far not so many experiments have been conducted on a larger scale with synthetic OC on solid CLC. This work deals with the synthetic perovskite C28 and investigating the suitability as oxygen carrier in an 80 kWth pilot plant for chemical looping combustion with biogenic fuels. The experiments show a significantly increased combustion efficiency of 99.6 % compared to natural ores and a major influence of the solid circulation rate on general performance, whereby carbon capture rates up to 98.3 % were reached. Furthermore, the role of the fuel reactor's counter-current flow column and its impact on better gas conversion was investigated. C28 suffered no deactivation or degradation over the experimental time, but first traces of ash layer formation, phase shifting and attrition of fines could be detected. The focus of further research should lie on long-term stability and reactivity for their high impact on the economic scale up of C28.

Biomassefeuerungen spielen eine Schlüsselrolle in der Energiewende hin zu einem vollständig erneuerbaren Energiesystem. Allerdings müssen sie sich zukünftigen Herausforderungen stellen, um weiterhin relevant zu bleiben. Einerseits müssen Biomassefeuerungen mit dem höchstmöglichen Wirkungsgrad arbeiten, um wirtschaftlich rentabel zu bleiben während sie gleichzeitig eine hohe Lastmodulationsfähigkeit aufweisen müssen, um für eine breitere Palette von Anwendungen eingesetzt werden zu können. Andererseits müssen Biomassefeuerungen immer strengere Grenzwerte für Schadstoffemissionen einhalten und gleichzeitig in der Lage sein, neue und alternative Biomassebrennstoffe mit geringerer Qualität zu verbrennen.

In dieser Arbeit wird eine modellbasierte Regelungsstrategie entwickelt, die es Biomassefeuerungen ermöglicht, all diese Herausforderungen zu meistern. Diese Regelungsstrategie besteht aus drei Teilen, einer Verbrennungsregelung, einem Zustands- und Parameterschätzer und einer Methode zur CO-lambda-Optimierung. Alle drei Teile werden in dieser Arbeit hergeleitet und im Detail diskutiert, insbesondere im Hinblick auf ihre Implementierung an realen Biomassefeuerungen. Darüber hinaus werden alle drei Teile der modellbasierten Regelungsstrategie durch Simulationsstudien sowie durch eine Implementierung in realen Biomassefeuerungen verifiziert.

Als Grundlage für die modellbasierte Regelungsstrategie wird ein mathematisches Modell abgeleitet, welches das dynamische Verhalten der Prozesse in der Biomassefeuerungen einschließlich des Einflusses der Brennstoffeigenschaften beschreibt. Die berücksichtigten Brennstoffeigenschaften sind die Schüttdichte und die chemische Zusammensetzung einschließlich des Wasser- und Aschegehalts sowie der untere Heizwert.

Die Verbrennungsregelung nutz die Stellglieder der Biomassefeuerung um dessen stabilen Betrieb zu gewährleisten und schnelle Laständerungen zu ermöglichen. Diese modellbasierte Regelstrategie berücksichtigt durch ihre Formulierung, die auf dem oben genannten mathematischen Modell basiert, explizit alle relevanten Brennstoffeigenschaften. Dadurch reagiert sie gezielt auf Änderungen dieser Brennstoffeigenschaften und kompensiert direkt deren Einfluss auf den Betrieb der Biomassefeuerung. Gleichzeitig weist sie eine einfache Struktur auf und ist daher leicht zu implementieren und zu warten. Diese modellbasierte Verbrennungsregelung wird sowohl in Simulationsstudien als auch durch Experimente nach einer Implementierung an einer realen Biomassefeuerung verifiziert.

Es wird ein kombinierter Zustands- und Parameterschätzer entwickelt, der gleichzeitig die Brennstoffeigenschaften, die anschließend von der Verbrennungsregelung verwendet werden, und die Zustandsgrößen der Biomassefeuerungen in Echtzeit schätzt. Er basiert auf einem erweiterten Kalman-Filter, der das in dieser Arbeit vorgestellte mathematische Modell verwendet. Diese Methode wird für verschiedene Brennstoffeigenschaften sowohl in Simulationsstudien als auch durch Messdaten aus realen Biomassefeuerungen verifiziert. Die Ergebnisse dieser Verifikation zeigen, dass diese Methode in der Lage ist, die Brennstoffeigenschaften und Zustandsgrößen auch bei Last- oder Brennstoffwechseln genau zu bestimmen.

Um einen Betrieb der Biomassefeuerung mit möglichst hohem Wirkungsgrad und möglichst geringen Schadstoffemissionen zu gewährleisten, wird eine Methode zur CO-lambda-Optimierung entwickelt. Diese Methode verwendet einen erweiterten Kalman-Filter in Kombination mit Messdaten des Sauerstoffgehalts und des CO-Gehalts des Rauchgases zur Bestimmung eines optimalen Luftüberschussverhältnisses für den aktuellen Zustand der Biomassefeuerung. Diese Methode wird an einer realen Biomassefeuerung in einer Langzeitvalidierung über mehrere Monate verifiziert und validiert. Während dieser Langzeitvalidierung führte die Anwendung dieser Methode zur CO-lambda-Optimierung zu einer Wirkungsgradsteigerung von 3,8 %, einer Reduktion der CO-Emissionen um durchschnittlich 200 mg/m³ sowie einer Verringerung der Gesamtstaubemissionen um durchschnittlich 19 %.

Zusammenfassend ermöglicht die in dieser Arbeit vorgestellte modellbasierte Regelungsstrategie es, Biomassefeuerungen mit den geringstmöglichen Schadstoffemissionen und dem höchstmöglichen Wirkungsgrad zu betreiben und dabei ein hohes Maß an Brennstoffflexibilität und Lastmodulationsfähigkeit zu erreichen. Darüber hinaus weist die Regelungsstrategie eine geringe Komplexität auf und ist leicht in realen Biomassefeuerungen zu implementieren und zu warten. Dies ermöglicht den breiten Einsatz dieser Regelungsstrategie an bestehenden und zukünftigen Biomassefeuerungen. Dies unterstützt die weitere Verbreitung von Biomassefeuerungen im Energiesystem, was zur Reduzierung der CO2e-Emissionen beiträgt und auch die verstärkte Nutzung anderer, volatiler erneuerbarer Technologien, wie z.B. solarthermischer Anlagen, ermöglicht.

Both the planning and operation of complex, multi-energy systems increasingly rely on optimization. This optimization requires the use of mathematical models of the system components. The model most often used to describe thermal storage, and especially in the common mixed-integer linear program (MILP) formulation, is a simple integrator model with a linear loss term. This simple model has multiple inherent drawbacks since it cannot be applied to represent the temperature distribution inside of the storage unit. In this article, we present a novel approach based on multiple layers of variable size but fixed temperature. The model is still linear, but can be used to describe the most relevant physical phenomena: heat losses, axial heat transport, and, at least qualitatively, axial heat conduction. As an additional benefit, this model makes it possible to clearly distinguish between heat available at different temperatures and thus suitable for different applications, e.g., space heating or domestic hot water. This comes at the cost of additional binary decision variables used to model the resulting hybrid linear dynamics, requiring the use of state-of-the-art MILP solvers to solve the resulting optimization problems. The advantages of the more detailed model are demonstrated by validating it against a standard model based on partial differential equations and by showing more realistic results for a simple energy optimization problem.

The recovery of phosphorus (P) from sewage sludge ashes has been the focus of recent research due to the initiatives for the use of biogenic resources and resource recovery. This study investigates the ash transformation chemistry of P in sewage sludge ash during the co-gasification with the K-Si- and K-rich agricultural residues wheat straw and sunflower husks, respectively, at temperatures relevant for fluidized bed technology, namely 800 °C and 950 °C. The residual ash was analyzed by ICP­AES, SEM/EDS, and XRD, and the results were compared to results of thermochemical equilibrium calculations. More than 90% of P and K in the fuels were retained in the residual ash fraction, and significant interaction phenomena occurred between the P-rich sewage sludge and the K-rich ash fractions. Around 45–65% of P was incorporated in crystalline K-bearing phosphates, i.e., K-whitlockite and CaKPO4, in the residual ashes with 85–90 wt% agricultural residue in the fuel mixture. In residual ashes of sewage sludge and mixtures with 60–70 wt% agricultural residue, P was mainly found in Ca(Mg,Fe)-whitlockites and AlPO4. Up to about 40% of P was in amorphous or unidentified phases. The results show that gasification provides a potential for the formation of K-bearing phosphates similar to combustion processes.

Measuring the producer gas from biomass gasification is very challenging and the use of several methods is required to achieve a complete characterization. Various techniques are available for these measurements, offering very different affordability or time demand requirements and the reliability of these techniques is often unknown. In this work an assessment of commonly employed measuring methods is conducted with a round robin. The main permanent gases, light hydrocarbons, tars, sulfur and nitrogen compounds were measured by several partners employing a producer gas obtained from fluidized bed gasification of wood and miscanthus with steam. Online and offline methods were used for this purpose and their accuracy, repeatability and reproducibility are here discussed. The results demonstrate the reliability of gas chromatography for measuring the main permanent gases, light hydrocarbons, benzene and H2S, validating the obtained results with other methods. An online method could also measure NH3 with a reasonable accuracy, but deviations were present for compounds at even lower concentrations. Regarding tar sampling and analysis, the main source of variability in the results was the analysis of the liquid samples, especially for heavier compounds. The presented work pointed out the need for a complementary use of several techniques to achieve a complete characterization of the producer gas from biomass gasification, and the suitability of certain online techniques as well as their limitations.

Modern buildings with floor heating or thermally activated building structures (TABS) offer a significant potential for shifting the thermal load and thus reduce peak demand for heating or cooling. This potential can be realized with the help of model predictive control (MPC) methods, provided that sufficiently descriptive mathematical models describing the thermal characteristics of the individual thermal zones exist. Creating these by hand or from more detailed simulation models is infeasible for large numbers of zones; instead, they must be identified automatically based on measurement data. We present an approach using only open source tools based on the programming language Julia that allows to robustly identify simple thermal models for heating and cooling usable in MPC optimization. The resulting models are used in a distributed optimization scheme that co-ordinates the individual zones and buildings of a city quarter in order to best support an energy hub.

Modern buildings with floor heating or thermally activated building structures (TABS) offer a significant
potential for shifting the thermal load and thus reduce peak demand for heating or cooling. This potential can be realized with the help of model predictive control (MPC) methods, provided that sufficiently descriptive mathematical models describing the thermal characteristics of the individual thermal zones exist. Creating these by hand or from more detailed simulation models is infeasible for large numbers of zones; instead, they must be identified automatically based on measurement data. We present an approach using only open source tools based on the programming language Julia that allows to robustly identify simple thermal models for heating and cooling usable in MPC optimization. The resulting models are used in a distributed optimization scheme that co-ordinates the individual zones and buildings of a city quarter in order to best support an energy hub.

List of presentations:

Biorefineries

• Learnings from biomass combustion towards future bioenergy applications (M. Schwabl)
• Green Carbon perspectives for regional sourcing and decarbonization (E. Wopienka)
• Bioconversion processes for renewable energy and/or biological carbon capture and utilisation (B. Drosg)
• Second generation biomass gasification: The Syngas Platform Vienna – current status and outlook (M. Kuba)
• Utilization of syngas for the production of fuel and chemicals – recent developments and outlook (G. Weber)

Digital methods, tools and sustainability

• Evaluation of different numerical models for the prediction of NOx emissions of small-scale biomass boilers (M. Eßl)
• Digitalization as the basis for the efficient and flexible operation of renewable energy technologies (M. Gölles)
• Smart Control for Coupled District Heating Networks (V. Kaisermayer)
• Integrated energy solutions for a decentral energy future - challenges and solutions (P. Liedtke)
• Wood-Value-Tool: Techno-economic assessment of the forest-based sector in Austria (M. Fuhrmann)

A better understanding of the underlying motives of consumers considering a new RESS (heating,
cooling and electricity) can contribute to create favorable conditions for an energy transition.
Therefore, the main objectives of this research project are to:
▪ Identify motives of consumers interested in ordeciding for a certain RESS
▪ Assess the impact of gender and intersectingaspects, such as age, income and education on these motives.

Der Leitfaden „Energiegemeinschaften im Tourismus“ zeigt, welche Möglichkeiten Energiegemeinschaften für Tourismusbetriebe, ihre Beschäftigten und Menschen, die in Tourismusregionen leben, bieten können und wie eine Energiegemeinschaft ins Leben gerufen werden
kann.

Sector coupling is expected to play a key role in the decarbonization of the energy system by enabling the integration of decentralized renewable energy sources and unlocking hitherto unused synergies between generation, storage and consumption. Within this context, a transition towards hybrid energy networks (HENs), which couple power, heating/cooling and gas grids, is a necessary requirement to implement sector coupling on a large scale. However, this transition poses practical challenges, because the traditional domain-specific approaches struggle to cover all aspects of HENs. Methods and tools for conceptualization, system planning and design as well as system operation support exist for all involved domains, but their adaption or extension beyond the domain they were originally intended for is still a matter of research and development. Therefore, this work presents innovative tools for modeling and simulating HENs. A categorization of these tools is performed based on a clustering of their most relevant features. It is shown that this categorization has a strong correlation with the results of an independently carried out expert review of potential application areas. This good agreement is a strong indicator that the proposed classification categories can successfully capture and characterize the most important features of tools for HENs. Furthermore, it allows to provide a guideline for early adopters to understand which tools and methods best fit the requirements of their specific applications.

The cyanobacterial genus Synechocystis is of particular interest to science and industry because of its efficient phototrophic metabolism, its accumulation of the polymer poly(3-hydroxybutyrate) (PHB) and its ability to withstand or adapt to adverse growing conditions. One such condition is the increased salinity that can be caused by recycled or brackish water used in cultivation. While overall reduced growth is expected in response to salt stress, other metabolic responses relevant to the efficiency of phototrophic production of biomass or PHB (or both) have been experimentally observed in three Synechocystis strains at stepwise increasing salt concentrations. In response to recent reports on metabolic strategies to increase stress tolerance of heterotrophic and phototrophic bacteria, we focused particularly on the stress-induced response of Synechocystis strains in terms of PHB, glycogen and photoactive pigment dynamics. Of the three strains studied, the strain Synechocystis cf. salina CCALA192 proved to be the most tolerant to salt stress. In addition, this strain showed the highest PHB accumulation. All the three strains accumulated more PHB with increasing salinity, to the point where their photosystems were strongly inhibited and they could no longer produce enough energy to synthesize more PHB.

Mikro-Netze (Microgrids), ein Unterbereich der Intelligenten Strom/Energie-Netze (Smartgrids),
die sich durch eine enge räumliche Bindung von Energieerzeugungseinheiten und Verbraucher
auszeichnen wird international ein sehr starkes Wachstum zugeschrieben. Microgrids sind kleine,
lokale Energienetze für Strom, Wärme und Kälte, die Haushalte, Betriebe und Gemeinden mit
Energie versorgen. Diese lokalen und regionalen Konzepte der Energieversorgung können in
Zukunft einen wesentlichen Beitrag in Richtung Energieunabhängigkeit und effizientere
Integration von Erneuerbaren in das Energiesystem leisten. Sie können ihren Energiebedarf
selbstständig aus erneuerbaren Energien oder anderen Energieformen decken, etwa Biomasse,
Wärmepumpen, PV, Windräder oder Kraftwärmekopplungen. Diese können nach den
individuellen Zielen der Gemeinden, Haushalte oder der Betriebe gesteuert werden, um
Kostenreduktionen, CO2 Einsparungen oder eine Erhöhung des Unabhängigkeitsgrades zu
realisieren. Sie berechnen den aktuellen und zukünftigen Verbrauch und können Energie im
Bedarfsfall dorthin verlagern, wo sie gerade benötigt wird, oder sie reduzieren den
Energieverbrauch direkt.

Most industrial fixed-bed biomass gasification systems usually operate at steady-state to produce the maximum amount of energy possible although they can principally modulate their loads to compensate for the fluctuations of other volatile renewable energy systems. To unleash their full load modulation capability, their typically traditional control strategies should be improved, their gas residence times affected by typically basic char removal strategies adjusted and any required manual interaction of an operator avoided. In this respect, a new controller for the char handling (accumulation and removal) of the reduction zone in a fixed-bed biomass gasifier of a representative industrial small-scale gasification system is developed and experimentally verified. This new controller consists of a recursive least-squares estimator for the flow resistance of the gasifier representing the amount of char inside and a switching controller for rotating a grate located at its bottom. The experimental verification reveals that only the traditional (pressure-based) controller requires manual adjustment of the thresholds. Moreover, the new controller (flow resistance based) significantly reduces the fluctuation range during partial load and stabilizes the temperature and pressure downstream the gasifier. This provides the basis for enhancing its fuel flexibility too and is an important feature for flexible operation in future.

Bed materials and their catalytic activity are two main parameters that affect the performance of the dual fluidized bed (DFB) gasification system in terms of product gas composition and tar levels. Two sources of bed materials were used for the operation of a commercial DFB gasification system in Thailand, using woodchips as a biomass feedstock. One source of the bed materials was the calcined olivine which had been used in the Gussing Plant, Austria, and the other activated bed material was a mixture of fresh Chinese olivine and used Austrian olivine with additives of biomass ash, calcium hydroxide and dolomite. These bed materials were collected and analysed for morphological and chemical composition using a scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray fluorescence spectroscopy (XRF). The product gas was cleaned in a scrubber to remove tars, from which the samples were collected for gravimetric tar analysis. Its composition data was automatically recorded at the operation site before it entered the gas engine. From the SEM, EDS and XRF analyses, calcium-rich layers around the bed materials were observed on the activated bed material. The inner layers of bed materials collected were homogeneous. Biomass ash, which was generally added to the bed materials, had significant calcium and potassium content. These calcium-rich layers of the bed materials, from the calcium hydroxide, biomass ash and dolomite, influenced system performance, which was determined by observing lower tar concentration and higher hydrogen concentration in the product gas.

„Welche Heizung passt zu mir/uns? Vielleicht auch Kühlen oder selber Strom erzeugen?“ – Diese
Fragen stellen sich oft, wenn der Traum von den eigenen vier Wänden näher rückt. Egal ob bei Neubau
oder Sanierung, die Wahl eines passenden Energiebereitstellungssystems (EBS) sollte wohl überlegt
sein. Neben den technologischen Fragen sind es auch persönliche Motive, welche die Entscheidung
der Nutzer*innen beeinflussen.

A novel biomass combustion technology was investigated that operates at a low oxygen content under fixed-bed and double air staging conditions. This technology was used to achieve extremely low NO_X and particle matter emissions in a 30 kW lab-scale reactor, displaying high fuel flexibility and no slagging. In this experimental work, the aim was to minimize inorganic particulate matter emissions, this aim was achieved by enabling the very low release of inorganics such as K from the fixed bed, which operates like a compact updraft gasifier. The elemental composition of the employed fuels, emitted dust particles, and fuel particle samples taken at three different heights within the fixed bed, and the bed temperatures were measured. The main objective in this study was to determine and understand the different processes of inorganic matter release that take place within the compact fixed bed. The results show that 98% and 99.7% of the K could be retained in the fixed bed for wood chips and miscanthus pellets, respectively, thus minimizing the particulate matter emissions. Different processes in the context of K release within the fixed bed could be identified for silica rich/agricultural and calcium rich / woody fuels, respectively and inconsistencies in the literature on these mechanisms could be resolved. In the case of miscanthus pellets, K is retained in silicates, and no accumulation of K, Cl and S occurs in the fixed bed above. In the case of wood chips, on the other hand, there is an unexpected K accumulation in the fixed bed, which is due to the release of K in the hot oxidation zone and the subsequent formation of large amounts of K chlorides and sulfates by condensation in the cooler upper region. Furthermore, for woody fuels, bounding or intercalation of K into the char matrix plays a more important role than the formation of carbonates in avoiding K release from the bed.

Absorption heat pumping systems (AHPSs, comprising absorption heat pumps and chillers) are devices that mainly use thermal energy instead of electricity to generate heating and cooling. This thermal energy can be provided by, e.g., waste heat or renewable energy sources such as solar energy, which allow AHPSs to contribute to ressource-efficient heating and cooling systems. Despite this benefit, AHPSs are still not a widespread technology. One reason for this is unsatisfactory controllability under varying operating conditions, which results in poor modulation and partial load capability. Emloying model-based control is a promising approach to address this issue, which will be the focus of this  contribution.
First, a viable control-oriented model for AHPSs is developed. It is based on physical correlations to facilitate systematic adaptions to different scales and operating conditions and considers only the most relevant mass and energy stores to keep the model order at a minimum. The resulting model is mathematically simple but still has the structure of a nonlinear differential-algebraic system of equations. This is typical for models of thermo-chemical
processes, but is unfortunately not suitable for many control design methods. Therefore, linearization at an operating point is discussed to derive a model in linear state space representation. Experimental validation results show that the linearized model does have slightly worse steady-state accuracy than the nonlinear model, but that the dynamic accuracy seems to be almost unaffected by the linearization and is considered sufficiently good to be used in control design.
As a next step, the linearized model is used to design model-based control strategies for AHPSs. A special focus is put on redundantly-actuated configurations, i.e. configurations with more manipulated variables than controlled variables, which allows using additional degrees of freedom to extend the operating range of AHPS and hence improve their partial load capability. Two model-based control approaches are discussed: First, a linear model predictive control (MPC) approach is presented - a well-established and generally easy-to-parameterize approach, which, however, often results in high computational effort prohibitive to its implementation on a conventional PLC. Therefore, a second control approach based on state feedback is presented which is mathematically simple enough for implementation on a conventional PLC. It consists of an observer for state variables and unknown disturbances, a state feedback controller and, in case of redundantly-actuated configurations, a dynamic control allocation algorithm. Both approaches are experimentally validated and compared to a state-of-the art control approach based on SISO PI control, showing that the model-based MIMO control approaches allow for a wider operating range and hence better modulation and partial load capability compared to the SISO PI approach. This, in turn, reduces ON/OFF operation of AHPSs and also facilitates their integration into complex energy systems to generate heating and cooling in a ressource-efficient manner.

For many fluidized bed applications, the particle movement inside the reactor is accompanied by reactions at the particle scale. The current study presents for the first time in literature a multi-scale modelling approach coupling a one-dimensional volumetric particle model with the dense discrete phase model (DDPM) of ANSYS Fluent via user defined functions. To validate the developed modelling approach, the current study uses experimental data of pressure drop, temperature and gas composition obtained with a lab-scale bubbling fluidized bed biomass gasifier. Therefore, a particle model developed previously for pyrolysis was modified implementing a heat transfer model valid for fluidized bed conditions as well as kinetics for char gasification taken from literature. The kinetic theory of granular flow is used to describe particle–particle interactions allowing for feasible calculation times at the reactor level whereas an optimized solver is employed to guarantee a fast solution at the particle level. A newly developed initialization routine uses an initial bed of reacting particles at different states of conversion calculated previously with a standalone version of the particle model. This allows to start the simulation at conditions very close to stable operation of the reactor. A coupled multi-scale simulation of over 30 s of process time employing 300.000 inert bed parcels and about 25.000 reacting fuel parcels showed good agreement with experimental data at a feasible calculation time. Furthermore, the developed approach allows for an in-depth analysis of the processes inside the reactor allowing to track individual reacting particles while resolving gradients inside the particle.

Cyanobacteria are a large group of prokaryotic microalgae that are able to grow photo-autotrophically by utilizing sunlight and by assimilating carbon dioxide to build new biomass. One of the most interesting among many cyanobacteria cell components is the storage biopolymer polyhydroxybutyrate (PHB), a member of the group of polyhydroxyalkanoates (PHA). Cyanobacteria occur in almost all habitats, ranging from freshwater to saltwater, freely drifting or adhered to solid surfaces or growing in the porewater of soil, they appear in meltwater of glaciers as well as in hot springs and can handle even high salinities and nutrient imbalances. The broad range of habitat conditions makes them interesting for biotechnological production in facilities located in such climate zones with the expectation of using the best adapted organisms in low-tech bioreactors instead of using “universal” strains, which require high technical effort to adapt the production conditions to the organism‘s need. These were the prerequisites for why and how we searched for locally adapted cyanobacteria in different habitats. Our manuscript provides insight to the sites we sampled, how we isolated and enriched, identified (morphology, 16S rDNA), tested (growth, PHB accumulation) and purified (physical and biochemical purification methods) promising PHB-producing cyanobacteria that can be used as robust production strains. Finally, we provide a guideline about how we managed to find potential production strains and prepared others for basic metabolism studies.

Solid oxide fuel cells are a promising alternative to gas engines for combined heat and power production based on biomass gasification. The technical complexity of realizing gasifier – fuel cell couplings has limited the number of experiments conducted in the past. However, results from such experiments are of high importance for the evaluation of tar thresholds and operating conditions ensuring a stable operation of fuel cells. For the first time, it was possible to demonstrate for dozens of hours the operation of solid oxide fuel cells with real product gas from steam gasification with a steam-to-carbon ratio of 2 and a typical tar content for fluidized bed gasification. Four coupling experiments with industrial-relevant cell designs were conducted, demonstrating a stable operation for 30 h without structural degradation of the anodes for cells with nickel/ceria- and nickel/zirconia-based anodes at 800°C and 850°C, if heavy tars were partially removed (2.8–3.7 g·Nm−3 gravimetric tars). Raw gas operation (4.6–4.8 g·Nm−3 gravimetric tars) led to metal dusting effects on nickel contact meshes and nickel/zirconia-based anodes, whereas nickel/ceria-based anodes were less affected. Carbon deposited on the alumina support in all experiments whereby a change from pyrolytic to graphitic structure could be observed when increasing the temperature from 800°C to 850°C, thus significantly reducing the risk for blockages in the flow channels. Moreover, high tar and benzene conversion rates were observed. Concluding, operating temperatures of 850°C and the removal only of heavy tars can enable stable long-term operation with a tar-laden steam gasifier product gas, even without increasing the steam-to-carbon ratio to values exceeding two.

Biochar is attracting attention as an alternative carbon/fuel source to coal in the process industry and energy sector. However, it is prone to self-heating and often leads to spontaneous ignition and thermal runaway during storage, resulting in production loss and health risks. This study investigates biochar self-heating upon its contact with O2 at low temperatures, i.e., 50–300 °C. First, kinetic parameters of O2 adsorption and CO2 release were measured in a thermogravimetric analyzer using biochar produced from a pilot-scale pyrolysis process. Then, specific heat capacity and heat of reactions were measured in a differential scanning calorimeter. Finally, a one-dimensional transient model was developed to simulate self-heating in containers and gain insight into the influences of major parameters. The model showed a good agreement with experimental measurement in a closed metal container. It was observed that char temperature slowly increased from the initial temperature due to heat released during O2 adsorption. Thermal runaway, i.e., self-ignition, was observed in some cases even at the initial biochar temperature of ca. 200 °C. However, if O2 is not permeable through the container materials, the temperature starts decreasing after the consumption of O2 in the container. The simulation model was also applied to examine important factors related to self-heating. The results suggested that self-heating can be somewhat mitigated by decreasing the void fraction, reducing storage volume, and lowering the initial char temperature. This study demonstrated a robust way to estimate the cooling demands required in the biochar production process.

Solid oxide fuel cell (SOFC) models used in the past for biomass-to-power plant simulations are limited in their predictability of the carbon deposition risk. In this work, industrial-relevant cell designs were modeled in 2D-CFD considering detailed reaction kinetics which allowed more accurate performance simulations and carbon deposition risk assessments. Via a parametric study, the influence of varying cell operating conditions on the cell performance and carbon deposition risk was quantified when utilizing product gases from steam- and air gasification with varying steam addition. Considering the results from this parameter study and carbon deposition risk assessment, recommendations for promising gasifier-SOFC configurations and cell operating points for stable long-term operation are presented. For smaller-scale biomass-to-power systems, the utilization of product gas from air gasification in anode supported cells with Ni/zirconia-based anode can be recommended, with only moderate steam dilution of the product gas at 750°C cell operating temperature. For larger scales, steam gasification might be meaningful, offering a generally higher electrical efficiency and power output in fuel cells than air gasification. However, a higher risk for carbon deposition could be determined in comparison to air gasification. Hence, a cell temperature of 850°C besides the use of cells with Ni/ceria-based anodes is recommended.

Woody biomass is a raw material and cost factor for a range of industries in Austria. The aim of this article is to assess impacts of price developments on operating costs of particleboard, combined heat and power (CHP) and synthetic natural gas (BioSNG) production. Three price scenarios have been developed for pulpwood, industrial wood chips and forest wood chips for the period 2021 - 2026. Results show that the share of raw material costs on total operating costs ranges between 24 - 64% for particleboard, 45 - 82% for CHP, and 24 - 63% for BioSNG production.

A process demonstration unit for a novel aqueous phase reforming (APR) process was built and scaled up by factor 666. The set-up of this demonstration unit was supported by virtual commissioning using a virtual test bed. By using virtual commissioning, it was possible to speed-up the commissioning and to support stable, reliable and continuous plant operation for 100h.

Compared to extensive studies on affecting parameters in sulfur removal with ZnO adsorbents from coal gasification syngas, similar studies conducted for biomass gasification syngas (BGS) are quite rare. Thus, considering the BGSs with high water content, this study was performed to investigate the effect of H2O presence in syngas on sulfur removal capacity (SRC) of ZnO adsorbents. Initially, the effect of gas composition and temperature on SRC in binary gas mixture was investigated. While H2O decreased the SRC, as expected, the highest reduction in the capacity occurred in the CO–H2S gas mixture due to observed COS formation. Second, the SRCs and resulting COS formation were compared for synthetic syngas mixtures having different water contents and for different amounts of adsorbents. Finally, the separate and combined effects of temperature and H2O on SRC and COS formation in synthetic syngas were investigated by comparing SRCs of typical syngas under wet and dry conditions. The results showed that increasing the amount of adsorbent and temperature results in higher SRC due to a reduction in COS formation through the reactions of COS with H2 and H2O. This indicates that it is critical to control the residence time of syngas and temperature to reduce COS formation during ZnO adsorption.

A major challenge in the combustion of biomass fuels is the heterogeneity of ash-forming elements, which may cause a wide range of ash-related problems. Understanding the melting tendency of the coarse ash fractions is necessary to mitigate agglomeration and slagging. This work aims to evaluate the melting tendency of the K-Ca-Mg-Si-P-O system by use of thermodynamic equilibrium calculations. The formation of condensed phases were systematically assessed in a combustion atmosphere, varying temperatures, and composition. Compositional ranges were based on fuel ash data extracted from the Phyllis 2 database. The speciation and degree of polymerization of phosphates, silicates, and melts were evaluated and indicated a systematic variation in composition. The melt fraction was predicted as a function of temperature and composition. The melting tendency was modeled for three systems, i.e., a P-dominated, a Si-dominated, and a mixed Si-P system. Four ratios between K2O, CaO, MgO, SiO2, and P2O5 were found to have a large effect on the melting tendency of the ash mixtures: the ratio between network formers (SiO2, P2O5), K2O to total network modifiers, CaO to CaO + MgO, and the ratio of network formers to total ash oxides. This modeling approach showed qualitative agreement with ash-related issues seen in previous lab-scale experiments in bubbling fluidized bed and fixed bed combustion. Practical implications of the results are discussed from the perspective of fuel design with the aim of preventing ash-related problems. This study presents a novel method of applying thermodynamic equilibrium calculations for a broad range of compositions and shows potential for predicting ash-related issues related to the melting of coarse ash fractions.

Acetic acid is an essential industrial building block and can be produced by acetogenic bacteria from molecular hydrogen (H2) and carbon dioxide (CO2). When gasses are supplied as substrates, bioreactor design plays an important role for their availability. Trickle-bed bioreactors (TBs) have an enhanced gas-to-liquid mass transfer and cells remain in the system by forming a biofilm on the carriers. So far, TBs have been investigated extensively for bio-methanation processes, whereas studies for their use in acetic acid production are rare. In this study, we evaluated the reproducibility of two parallel TBs for acetic acid production from H2:CO2 (= 70:30) by a mixed culture with a gas flow rate of 3.8 mL min−1 and a medium flow rate of 10 mL min−1. Additionally, the effect of glucose addition during the starting phase on the resulting products and microbial composition was investigated by setting up a third TB2. Partial medium exchanges to decrease the internal acetic acid concentration (AAC) combined with recycling of withdrawn cells had a positive impact on acetic acid production rates with maxima of around 1 g L−1 d−1 even at high AACs of 19–25 g L−1. Initial glucose addition resulted in the accumulation of unwanted butyric acid up to concentrations of 2.60 ± 0.64 g L−1. The maximum AAC of 40.84 g L−1 was obtained without initial glucose addition. The main families identified in the acetogenic TBs were Peptococcaceae, Ruminococcaceae, Planococcaceae, Enterobacteriaceae, Clostridiaceae, Lachnospiraceae, Dysgonomonadaceae and Tannerellaceae. We conclude that a TB is a viable solution for conversion of H2/CO2 to acetate using an anaerobic enrichment culture.

In various applications in the field of control engineering, the estimation of the state variables of dynamic systems in the presence of unknown inputs plays an important role. Existing methods require the so-called observer matching condition to be satisfied, rely on the boundedness e variables or exhibit an increased observer order of at least twice the plant order. In this article, a novel observer normal form for strongly observable linear time-invariant multivariable systems is proposed. In contrast to classical normal forms, the proposed approach also takes the unknown inputs into account. The proposed observer normal form allows for the straightforward construction of a higher-order sliding mode observer, which ensures global convergence of the estimation error within finite time even in the presence of unknown bounded inputs. Its application is not restricted to systems which satisfy the aforementioned limitations of already existing unknown input observers. The proposed approach can be exploited for the reconstruction of unknown inputs with bounded derivative and robust state-feedback control, which is shown by means of a tutorial example. Numerical simulations confirm the effectiveness of the presented work.

This article presents a new observer design approach for linear time invariant multivariable systems subject to unknown inputs. The design is based on a transformation to the so-called special coordinate basis (SCB). This form reveals important system properties like invertability or the finite and infinite zero structure. Depending on the system's strong observability properties, the SCB allows for a straightforward unknown input observer design utilizing linear or nonlinear observers design techniques. The chosen observer design technique does not only depend on the system properties, but also on the desired convergence behavior of the observer. Hence, the proposed design procedure can be seen as a unifying framework for unknown input observer design.

Bed material particle layer formation plays a significant role in thermo-chemical conversion of biomass. The interaction between biomass ash and bed material in fluidized bed conversion processes has been described for a variety of different applications and spans from fundamental research of formation mechanisms to effects of this layer formation on long-term operation in industrial-scale. This review describes the current state of the research regarding the mechanisms underlying layer formation and the positive influence of bed material particle layer formation on the operation of thermo-chemical conversion processes. Thus, the main focus lies on its effect on the catalytic activity towards gasification reactions and the impact on oxygen transport in chemical looping combustion. The review focuses on the most commonly investigated bed materials, such as quartz, feldspar or olivine. While the most relevant results for both the underlying mechanisms and the subsequently observed effects on the operation are presented and discussed, knowledge gaps where further research is necessary are identified and described.

This paper investigates the optimal planning of microgrids including the hydrogen energy system through mixed-integer linear programming model. A real case study is analyzed by extending the only microgrid lab facility in Austria. The case study considers the hydrogen production via electrolysis, seasonal storage and fueling station for meeting the hydrogen fuel demand of fuel cell vehicles, busses and trucks. The optimization is performed relative to two different reference cases which satisfy the mobility demand by diesel fuel and utility electricity based hydrogen fuel production respectively. The key results indicate that the low emission hydrogen mobility framework is achieved by high share of renewable energy sources and seasonal hydrogen storage in the microgrid. The investment optimization scenarios provide at least 66% and at most 99% carbon emission savings at increased costs of 30% and 100% respectively relative to the costs of the diesel reference case (current situation).

Current barriers to increase the use of bioenergy for different applications are first discussed. Then, recent advances are presented on gasification-based technologies to overcome these barriers that have been reached at TU Graz together with several partners. Gasification-based fuel bed concepts integrated in biomass combustion can significantly reduce emissions for bioheat production. Advances are presented for modern biomass boilers, significantly reducing nitrogen oxides and particle matter emissions as well as increasing the feedstock flexibility; and micro-gasifiers for traditional biomass utilization, significantly reducing the emissions of unburnt products. Gasification-based processes have as well the possibility to score high electrical efficiencies and to synthetize several products as second-generation biofuels. Advances are presented on measures for reducing the presence of contaminants as tars, including the catalytic use of char for tar cracking; and in applications of the producer gas, including gas cleaning and direct coupling with a solid oxide fuel cell to maximize electricity production. © 2021, ETA-Florence Renewable Energies.

The number of large-scale solar thermal installations has increased rapidly in Europe in recent years, with 70 % of these systems operating with flat-plate solar collectors. Since these systems cannot be easily switched on and off but directly depend on the solar radiation, they have to be combined with other technologies or integrated in large energy systems. In order to most efficiently integrate and operate solar systems, it is of great importance to consider their expected energy yield to better schedule heat production, storage and distribution. To do so the availability of accurate forecasting methods for the future solar energy yield are essential. Currently available forecasting methods do not meet three important practical requirements: simple implementation, automatic adaption to seasonal changes and wide applicability. For these reasons, a simple and adaptive forecasting method is presented in this paper, which allows to accurately forecast the solar heat production of flat-plate collector systems considering weather forecasts. The method is based on a modified collector efficiency model where the parameters are continuously redetermined to specifically consider the influence of the time of the day. In order to show the wide applicability the method is extensively tested with measurement data of various flat-plate collector systems covering different applications (below 200 Celsius), sizes and orientations. The results show that the method can forecast the solar yield very accurately with a Mean Absolute Range Normalized Error (MARNE) of about 5 % using real weather forecasts as inputs and outperforms common forecasting methods by being nearly twice as accurate.

Empirical analyses of interlinkages and price dependencies in the forest-based sector support the forecast of market developments and the design of efficient utilization pathways. This article aims at analysing price cointegration between roundwood (sawlogs, pulpwood), sawmill by-products (sawdust, wood chips) and wood products (pellets, particle board) in the forest-based sector in Austria. Monthly price data for the period 2005–2019 were used for the following statistical tests: (1) The Augmented-Dickey-Fuller and Zivot-Andrews unit root tests were conducted to investigate stationarity of the data; (2) The Johansen Cointegration test was pairwise applied to price time series; (3) The Granger Causality test was used for cointegrated time series to examine which one is price leading. Furthermore, sawmill by-product prices were modelled as Vector Error Correction Models (VECM) to analyse their common behaviour. The dataset was divided to a training (2005–2017) and test (2018–2019) subset to assess the prediction accuracy of the models. The training data were used to estimate a VAR model as basis for forecasts, which were compared to the test data. Results show that sawdust prices are cointegrated and thus modelled with pellet and particle board prices. In contrast, wood chips are used for several applications and thus prices are cointegrated and modelled with prices of sawlogs, pulpwood, pellets and particle board. The comparison with the test data showed that forecasts were able to predict data from 2018 to 2019 well. However, a decrease in prices, starting in 2019 and intensified by the Covid-19 pandemic, could not be fully captured by these forecasts.

Using solid oxide fuel cells in biomass gasification based combined heat and power production is a promising option to increase electrical efficiency of the system. For an economically viable design of gas cleaning units, fuel cell modules and further development of suitable degradation detection methods, information about the behavior of commercially available cell designs during short-term poisoning with H2S can be crucial. This work presents short-term degradation and regeneration analyses of industrial-relevant cell designs with different anode structure and sulfur tolerance fueled with synthetic product gas from wood steam gasification containing 1 to 10 ppmv of H2S at 750°C and 800°C. Full performance regeneration of both cell types was achieved in all operating points. The high H2O content and avoided fuel depletion may have contributed to a lower performance degradation and better regeneration of the cells. A strong influence of the catalytically active anode volume on poisoning and regeneration behavior was quantified, thereby outlining the importance of considering the anode structure besides the sulfur tolerance of the anode material. Hence, cells with less sulfur tolerant anode material but larger anode volume might outperform cells less sensitive to sulfur in the case of an early detection of a gas cleaning malfunction.

In this study, ash transformation and release of critical ash-forming elements during single-pellet combustion of different types of agricultural opportunity fuels were investigated. The work focused on potassium (K) and phosphorus (P). Single pellets of poplar, wheat straw, grass, and wheat grain residues were combusted in a macro-thermogravimetric analysis reactor at three different furnace temperatures (600, 800, and 950 °C). In order to study the transformation of inorganic matters at different stages of the thermal conversion process, the residues were collected before and after full devolatilization, as well as after complete char conversion. The residual char/ash was characterized by scanning electron microscopy–energy-dispersive X-ray spectroscopy, X-ray diffraction, inductively coupled plasma, and ion chromatography, and the interpretation of results was supported by thermodynamic equilibrium calculations. During combustion of poplar, representing a Ca–K-rich woody energy crop, the main fraction of K remained in the residual ash primarily in the form of K₂Ca(CO₃)₂ at lower temperatures and in a K–Ca-rich carbonate melt at higher temperatures. Almost all P retained in the ash and was mainly present in the form of hydroxyapatite. For the Si–K-rich agricultural biomass fuels with a minor (wheat straw) or moderate (grass) P content, the main fraction of K remained in the residual ash mostly in K–Ca-rich silicates. In general, almost all P was retained in the residual ash both in K–Ca–P–Si-rich amorphous structures, possibly in phosphosilicate-rich melts, and in crystalline forms as hydroxyapatite, CaKPO₄, and calcium phosphate silicate. For the wheat grain, representing a K–P-rich fuel, the main fraction of K and P remained in the residual ash in the form of K–Mg-rich phosphates. The results showed that in general for all studied fuels, the main release of P occurred during the devolatilization stage, while the main release of K occurred during char combustion. Furthermore, less than 20% of P and 35% of K was released at the highest furnace temperature for all fuels.

Agricultural biomasses and residues can play an important role in the global bioenergy system but their potential is limited by the risk of several ash-related problems such as deposit formation, slagging, and particle emissions during their thermal conversion. Therefore, a thorough understanding of the ash transformation reactions is required for this type of fuels. The present work investigates ash transformation reactions and the release of critical ash-forming elements with a special focus on K and P during the single-pellet gasification of different types of agricultural biomass fuels, namely, poplar, grass, and wheat grain residues. Each fuel was gasified as a single pellet at three different temperatures (600, 800, and 950 °C) in a Macro-TGA reactor. The residues from different stages of fuel conversion were collected to study the gradual ash transformation. Characterization of the residual char and ash was performed employing SEM-EDS, XRD, and ICP with the support of thermodynamic equilibrium calculations (TECs). The results showed that the K and P present in the fuels were primarily found in the residual char and ash in all cases for all studied fuels. While the main part of the K release occurred during the char conversion stage, the main part of the P release occurred during the devolatilization stage. The highest releases – less than 18% of P and 35% of K – were observed at the highest studied temperature for all fuels. These elements were present in the residual ashes as K2Ca(CO3)2 and Ca5(PO4)3OH for poplar; K-Ca-rich silicates and phosphosilicates in mainly amorphous ash for grass; and an amorphous phase rich in K-Mg-phosphates for wheat grain residues.

Warum ist es sinnvoll, Wärmenetze zu verbinden?

• Erläuterung am Beispiel des Projekts Thermaflex
• Drei Wärmenetze bei Leibnitz in der Steiermark.
• Sind gewachsen und haben die Grenzen ihrer Nachbar-Wärmenetze erreicht.
• Die Wärmenetze werden durch zwei getrennte Eigentümer betrieben.

The current bioenergy uses and conversion technologies as well as future trends for the production of heat, power, fuels and chemicals from biomass are reviewed. The focus is placed in Austria, which is selected due to its high bioenergy utilization, providing 18.4% of the gross energy final consumption in 2017, and its strong industrial and scientific position in the field. The most common bioenergy application in Austria is bioheat with 170 PJ in 2017 mainly obtained from woody biomass combustion, followed by biofuels with 21 PJ and bioelectricity with 17 PJ. Bioheat has a stable market, where Austrian manufacturers of boilers and stoves have a strong position exporting most of their production. Future developments in bioheat production should go in the line of further reducing emissions, increasing feedstock flexibility and coupling with other renewables. For bioelectricity and biofuels, the current framework does not promote the growth of the current main technologies, i.e. combined heat and power (CHP) based on biomass combustion or biogas and first generation biofuels. However, an increase in all bioenergy uses is required to achieve the Austrian plan to be climate neutral in 2040. The current initiatives and future possibilities to achieve this increase are presented and discussed, e.g. mandatory substitution of old oil boilers, production of biomethane and early commercialization of CHP with a high efficiency or demonstration of advanced biofuels production based on gasification.

The market offers a broad range of different combustion appliances dedicated to residential heating with biomass. The effect of fuel properties on the formation of slag and emissions varies and the technology influences the impact to a certain extent. The applicability of biomass fuels is not only determined by operational settings but also by the design of boiler components as grate area and combustion chamber. Aspects as the fuel load on the grate, residence time, geometry of grate and combustion chamber design, as well as feeding and de-ashing influence the extent of slag formation and emission release. The determination of characteristic numbers by means of constructional measures allows a systematic comparison and - in a further step - an assessment/categorization of combustion technologies. After conducting a boiler survey relevant parameters regarding grate, combustion chamber, feeding, and ash removal were gathered. Characteristic numbers were specified in order to compare technological aspects. The results of this study allow the investigation of the influence of the combustion technology on the performance. They will assist the systematic and targeted design of small-scale boilers and the optimization of combustion appliances in future, especially when it comes to fuel-flexibility.

Experiments have been conducted in a batch fixed bed lab-scale reactor to investigate the combustion behaviour of three different biomass fuels, poultry litter (PL), blend of PL with wood chips (PL/WC) and softwood pellets (SP). Analysis of the data gathered after completion of the test runs, provided useful insights about the thermal decomposition behaviour of the fuels, the formation of N gaseous species, the release of ash forming elements and the estimation of aerosol emissions. It was observed that the N gaseous species are mainly produced during the devolatilisation phase. Hydrogen cyanide (HCN) was the predominant compound in the case of SP combustion, whereas ammonia (NH3) displayed the highest concentration during the combustion of PL and blend (PL/WC). With reference to ash forming elements, the release rates of potassium (K) and sodium (Na) range between 15–50% and 20–37% respectively, whereas the release rate of sulphur (S) falls between 54–92%. Chlorine (Cl) presents very high release rate for all tested fuels acquiring values greater than 85%, showing the volatile nature of the specific compound. The maximum potential of aerosol emissions was estimated based on the calculation of ash forming elements. In particular, during PL combustion the maximum aerosol emissions were observed, 2806 mg/Nm3 (dry flue gas, 13 vol% O2), mainly influenced by the release rate of K in the gas phase. Fuel indexes for the pre-evaluation of combustion related challenges such as NOx emissions, potential for aerosols formation, corrosion risk, and ash melting behaviour have also been investigated.

Overview on different approaches for the control of the heat distribution networks in case of the integration of large-scale solar thermal systems, and different possibilities for the reduction of the operating temperatures in DH systems.

Overview on the control of large-scale thermal plants, limited to plants feeding into DH networks as well as theirkey components, i.e. the actual collector circuit and the heat exchanger between primary and secondary circuit.

The major problem of fluidized bed biomass gasification is the high tar contamination of the producer gas which is associated with the complex and time-consuming sampling and analysis of these tars. Therefore, correlations to predict the tar content are a helpful tool for the development and operation of biomass gasifiers. Correlations between tars and gas composition as well as reactor temperature derived for a steam-blown lab-scale bubbling fluidized bed gasifier are investigated in this study to assess their applicability. A comprehensive data set containing over 80 experimental points was obtained for various operation conditions, including variations in temperature from 700 to 800 °C, feedstock, amount of steam for fluidization, as well as the addition of oxygen. Linear correlations between tar and permanent gases show good accuracy for H2 and CH4 when using pure steam. However, experiments conducted with steam-oxygen mixtures show high deviations for the CH4-based correlation and smaller but still significant deviations for the H2-based correlation. No relation between tar and CO or CO2 was found. The correlation between tar and temperature shows highest accuracy, including good agreement with the steam-oxygen experiments. All tar correlations showed useful results over a broad operating range. However, significant deviations can be obtained when considering just one gas compound. Therefore, a combination of different correlations considering gas components and temperature seems to be the best method of tar prediction. This leads to a powerful tool for fast online tar monitoring for a broad range of operating conditions, once a calibration measurement was conducted.

The present work was carried out to simulate a cold flow model of a biomass gasification plant. For the simulation, a Eulerian-Lagrangian approach, more specifically the multi-phase particle in cell (MP-PIC) method, was used to simulate particles with a defined particle size distribution. Therefore, Barracuda VR, a software tool with an implemented MP-PIC method specifically designed for computational particle fluid dynamics simulations, was the software of choice. The simulation results were verified with data from previous experiments conducted on a physical cold flow model. The cold flow model was operated with air and bronze particles. The simulations were conducted with different drag laws: an energy-minimization multi-scale (EMMS) approach, a blended Wen-Yu and Ergun drag law, and a drag law of Ganser. The fluid dynamic behavior depends heavily on the particles’ properties like the particle size distribution. Furthermore, a focus was placed on the normal particle stress (P_S value variation), which is significant in close-packed regions, and the loop seals’ fluidization rate was varied to influence the particle circulation rate. The settings of the simulation were optimized, flooding behavior did not occur in advanced simulations, and the simulations reached a stable steady state behavior. The Ganser drag law combined with an adjusted P_S value with (P_S = 30 Pa) or without (P_S = 50 Pa) increased loop seal fluidization rates provided the best simulation results.

Winter tourism is an energy-intensive branch of industry. The aim of the FFG funding project Clean Energy for Tourism is to support Salzburg’s skiing areas on the way to decarbonization by developing technologies and business models. In this article, the developed ICT infrastructure, the optimization algorithms and the business models are presented.

A novel biomass combustion technology with a compact fixed-bed operated with a low oxygen content and double air staging was investigated. Minimized flue gas emissions at high fuel flexibility were achieved only with primary measures. The fuel nitrogen conversion mechanisms were investigated in detail in the secondary zone of a 30 kW lab-reactor, designed as efficient reduction zone. Experimental investigations were carried out to determine the distribution of gas temperatures, main dry product gas components as well as NOX precursors such as NH3 and HCN along the height of the reduction zone. The objective was to determine and understand the various fuel nitrogen conversion mechanisms in the reduction zone that can minimize NOX emissions.

It was found that the HCN/NH3 ratio increases with the fuel nitrogen content. This corresponds to an unexpected opposite trend to typical biomass grate furnaces. It was concluded that it is crucial for the HCN/NH3 ratio whether the released nitrogen tars are already cracked in the fixed-bed or only in the gas phase, as in the novel technology. Furthermore, the influence of gas temperature, air ratio, mixing, recirculated flue gas and residence time on the formation and reduction of NH3, HCN and NO is discussed.

Finally, this novel technology achieves NOX emissions of<95 mg·m−3 and 175 mg·m−3 for woody and herbaceous fuels, respectively, which is well below the small-scale state-of-the-art for the respective N contents and it achieves fuel nitrogen conversions to NOX in flue gas of 35% and 25%, respectively.

The interest in microalgae products has been increasing, and therefore the cultivation industry is growing steadily. To reduce the environmental impact and production costs arising from nutrients, research needs to find alternatives to the currently used artificial nutrients. Microalgae cultivation in anaerobic effluents (more specifically, digestate) represents a promising strategy for increasing sustainability and obtaining valuable products. However, digestate must be processed prior to its use as nutrient source. Depending on its composition, different methods are suitable for removing solids (e.g., centrifugation) and adjusting nutrient concentrations and ratios (e.g., dilution, ammonia stripping). Moreover, the resulting cultivation medium must be light-permeable. Various studies show that growth rates comparable to those in artificial media can be achieved when proper digestate treatment is used. The necessary steps for obtaining a suitable cultivation medium also depend on the microalgae species to be cultivated. Concerning the application of the biomass, legal aspects and impurities originating from digestate must be considered. Furthermore, microalgae species and their application fields are essential criteria when selecting downstream processing methods (harvest, disintegration, dehydration, product purification). Microalgae grown on digestate can be used to produce various products (e.g., bioenergy, animal feed, bioplastics, and biofertilizers). This review gives insight into the origin and composition of digestate, processing options to meet requirements for microalgae cultivation and challenges regarding downstream processing and products.

Ample interest for more efficient utilization of bio-based residues has emerged in the Nordic pulp and paper (P&P) industry, which uses virgin wood as feedstock. Although different bioenergy retrofit technologies for production of liquid, solid, and gaseous bioenergy products have been applied in the existing P&P mills, the number of installations remains small. The lack of profound knowledge of existing bioenergy retrofits hinders the replication and market uptake of potential technologies. This review synthesises the existing knowledge of European installations and identifies the key drivers and barriers for implementation to foster the market uptake of potential technologies. The bioenergy retrofits were reviewed in terms of technical maturity, drivers, barriers and market potential. Based on this evaluation, common drivers and barriers towards wider market uptake were outlined from political, economic, social, technical, environmental, and legal perspective. Technologies already commercially applied include anaerobic fermentation of sludge, bark gasification, tall oil diesel and bioethanol production, whereas lignin extraction, biomethanol production, hydrothermal liquefaction and hydrothermal carbonization are being demonstrated or first applications are under construction. The findings of this review show that a stable flow of residues at P&P mills creates a solid base for retrofitting. New innovative bio-based products would allow widening the companies' product portfolios and creating new businesses. Also, European Union's (EU) legislation drives towards advanced biofuels production. Wider uptake of the retrofitting technologies requires overcoming the barriers related to uncertainty of economic feasibility and unestablished markets for new products rather than technical immaturity. 

Gasification is a thermochemical process that transforms carbonaceous matter into a gaseous secondary energy carrier, referred to as product gas. This product gas can be used for heat and power generation but also for syntheses. One possible gasification technology suitable for further synthesis is dual fluidised bed (DFB) steam gasification. The H2:CO ratio, which determines the suitability of the product gas for further synthesis, is influenced by the catalytic activity inside the gasification reactor. Eleven DFB steam gasification experiments were performed comparing the catalytic activity for various bed material and fuel combinations. The bed materials used were K-feldspar, fresh and layered olivine, and limestone, and the fuels gasified were softwood, chicken manure, a bark–chicken manure mixture and a bark-straw-chicken manure mixture. The water-gas-shift (WGS) equilibrium deviation was used to evaluate the catalytic activity inside the gasification reactor. It was shown that both the fuel ash and bed material have an effect on the catalytic activity during gasification. Scanning electron microscopy and energy dispersive X-ray spectrometry showed the initial layer formation for experiments with ash-rich fuels. Isolated WGS experiments were performed to further highlight the influence of bed material, fuel ash and fuel ash layers on the WGS equilibrium.

Iron production via blast furnace utilizes coal and coke to reduce iron oxides which results in high greenhouse gas emissions. Biomass-based reducing agents may reduce its fossil carbon footprint. Charcoal as bioreducer has been since the beginning of steelmaking. In order to obtain a reducing agent which is appropriately fluidizable for pulverized coal injection (PCI), the most influential powder characteristics must be named and the influence of thermal pre-treatment and comminution technique on particle properties have to be examined. The aim is to show that particle shape design of a grinding product is feasible to a certain extent by varying mill types and how pyrolyzed wood powder properties technically relevant for powder conveying processes can be influenced .

Around 2.7 billion people worldwide have no access to clean cooking equipment, which leads to major health problems due to high emissions of unburned products (VOC, CO and soot). A top-lit updraft gasifier cookstove with forced draft was identified as the technology with the highest potential for reducing harmful emissions from incomplete combustion in simple cookstoves. The basic variant of the stove was equipped with a fan for efficient mixing of product gas with air and fired with pellets to increase the energy density of low-grade residues. The development was conducted based on water boiling test experiments for wood and rice hull pellets and targeted CFD simulations of flow, heat transfer and gas phase combustion with a comprehensive description of the reaction kinetics, which were validated by the experiments. Emphasis was put on the reduction of CO emissions as an indicator for the burnout quality of the flue gas. The optimisation was carried out in several steps, the main improvements being the design of a sufficiently large post-combustion chamber and a supply of an appropriate amount of primary air for a more stable fuel gasification. The experiments showed CO emissions <0.2 g/MJdel for wood and rice hull pellets, which corresponds to a reduction by a factor of about 15 to 20 compared to the basic forced draft stove concept. Furthermore, these values are between 5 and 10 times lower than published water boiling test results of the best available cookstove technologies and are already close to the range of automatic pellet furnaces for domestic heating, which are considered to be the benchmark for the best possible reduction of CO emissions.

The aim of this work is to utilize various biogenic fuels without ash slagging and to significantly reduce NOX and particulate matter emissions in comparison to modern combustion technologies. For this purpose, a novel small-scale multi-fuel biomass grate furnace technology was developed and experimentally investigated. It employs a low oxygen concentration in the fixed-bed and a double air staging, including the supply of flue gas recirculation. In this way slagging is prevented on the grate, reducing the release of ash-forming volatiles, NOX emissions are minimized in the reduction zone and an efficient flue gas burnout is achieved in the tertiary zone. Wood pellets and chips as well as miscanthus briquettes were investigated.

The measured total particle emissions showed a reduction of 68% for pellets and 70% for wood chips compared to typical small-scale furnaces. Furthermore, a reduction of NOX emissions of 39% for wood chips, 40% for wood pellets and 45% for miscanthus briquettes was achieved compared to typical small-scale furnaces. The experimental parameter study provided fundamental insights into the various mechanisms involved in this novel technology, which is close to market introduction, and proved its high fuel flexibility and great potential for particulate matter and NOX emission reduction.

Global climate change will make it necessary to transform transportation and mobility away from what we know now towards a sustainable, flexible, and dynamic sector. A severe reduction of fossil-based CO2 emissions in all energy-consuming sectors will be necessary to keep global warming below 2 °C above preindustrial levels. Thus, long-distance transportation will have to increase the share of renewable fuel consumed until alternative powertrains are ready to step in. Additionally, it is predicted that the share of renewables in the power generation sector grows worldwide. Thus, the need to store the excess electricity produced by fluctuating renewable sources is going to grow alike. The “Winddiesel” technology enables the integrative use of excess electricity combined with biomass-based fuel production. Surplus electricity can be converted to H2 via electrolysis in a first step. The fluctuating H2 source is combined with biomass-derived CO-rich syngas from gasification of lignocellulosic feedstock. Fischer-Tropsch synthesis converts the syngas to renewable hydrocarbons. This research article summarizes the experiments performed and presents new insights regarding the effects of load changes on the Fischer-Tropsch synthesis. Long-term campaigns were carried out, and performance-indicating parameters such as per-pass CO conversion, product distribution, and productivity were evaluated. The experiments showed that integrating renewable H2 into a biomass-to-liquid Fischer-Tropsch concept could increase the productivity while product distribution remains almost the same. Furthermore, the economic assessment performed indicates good preconditions towards commercialization of the proposed system.

This study focuses on the combustion behaviour of poultry litter which was experimentally studied in a fixed bed lab-scale reactor. The combustion experiments not only provided useful insights pertaining to the thermal decomposition of poultry litter over time, release of main gaseous compounds and nitrogen (N) species, but also the release of elements found initially in the ash composition. The main gaseous species were released during the devolatilisation phase, whereas Ammonia (NH3) was found to be the most abundant compound of N-gaseous species (45%) followed by nitrogen oxide (NO) with a fraction of ~10%. Alkali metals showed moderate release rates, whilst Chlorine (Cl) was observed to have the highest one (90%) of the ash forming elements, depicting the high volatility of the specific compound.

Durch die vermehrte Einbindung von Absorptionswärmepumpen und -kältemaschinen in bestehende und zukünftige Energiesysteme des Kälte- und Wärmesektors kann der Anteil erneuerbarer Energien deutlich gesteigert werden. Um dies erfolgreich umsetzen zu können, müssen die Betriebsstrategien und Regelungen dieser Systeme jedoch in der Lage sein, auch mit dynamischen und stark variierenden Betriebsbedingungen umgehen zu können. Dieser Herausforderung hat sich das von der FFG geförderte Projekt HPC – heat pumping system control gewidmet. Im Rahmen dieses Workshops sollen die Ergebnisse und deren Nutzen für die Praxis präsentiert und diskutiert werden.

This abstract gives a glimpse of the output revealed in a project focusing on recycling used medium from algae cultivation. In close cooperation with the University of Natural Resources and Life Sciences Vienna, the Institute of Microbiology - The Czech Academy of Sciences as well as the algae biomass production company Ecoduna GmbH, it was possible to target industrial needs with scientific research approaches.

Tar condensation is a cause of blockage in downstream application of the gasification process. An oil scrubber is considered as an effective method for tar removal. In this research, the naphthalene solubility in different local Thai oils and water was investigated in a laboratory-scale test-rig. The solubility value was conducted at 30, 50, 70, and 80°C. Biodiesels investigated were rapeseed methyl ester (RME) and two different palm methyl esters (PME 1 and PME 2). Furthermore, vegetable oils including sunflower oil, rice bran oil, crude palm oil, and refined palm oil were examined. The results showed that higher temperature enhanced naphthalene solubility in all types of investigated oils. Biodiesel has the highest value of naphthalene solubility. All scrubbing oils have similar naphthalene solubility trends at the temperature range of 50-80°C in the order of RME > PME 1 > PME 2 > diesel > sunflower oil > refined palm oil > rice bran oil > crude palm oil. Based on these experimental investigations, PME 1 has a naphthalene solubility value similar to RME. Therefore, PME 1 has been selected to be tested as scrubbing solvent in the 1 MWel prototype dual fluidized gasifier located in Nong Bua district, Nakhon Sawan province, Thailand.

Chemical-looping combustion (CLC) is a highly efficient CO2 separation technology with no direct contact between combustion air and fuel. A metal oxide is used as an oxygen carrier (OC) and acts in a dual fluidized bed as a separation tool and supplies the fuel with oxygen, which as an oxidation medium causes combustion to CO2 and H2O. The use of solid fuels, especially biomass, is the focus of current investigations. The OC plays a key role, because it must meet special requirements for solid fuels, which are different to gaseous fuels. The ash content, special reaction mechanisms, and increased abrasion make research into new types of OC essential. Preliminary testing of OC before their use in larger plants regarding their suitability is recommended. For this reason, this work shows the design and the results of a laboratory reactor, which was planned and built for fundamental investigation of OC. Designed as a transient fluidized bed, the reactor, equipped with its own fuel conveying system and an in situ solid sampling, is intended to be particularly suitable for cheap and rapid pre-testing of OC materials. During the tests, it was shown that the sampling device enables non-selective sampling. Different OC were tested under various operating conditions, and their ability to convert different fuels could be quantified. The results indicate that OC can be sufficiently investigated to recommend operation in larger plants.

Due to a variety of applications and complex requirements in specific fields of use, the number of different materials is increasing. Thereof, the majority fails at the stage of market introduction, because the focus of material development is mostly on technical aspects, while market aspects are often neglected. One possible way of market introduction is material substitution. Thereby, requirements a material needs to meet are well known. However, a certain market focus on material development would be helpful regarding the final goal of the customer satisfaction. Therefore, this study presents an approach, which aims at guiding the technical material development and thus starts one stage earlier than most other studies, which focus on market introduction. A multi-stage approach helps integrating market aspects into material development, using the following methods: (1) method of Ashby to compare materials from a technical point of view and identify theoretically substitutable material groups and potential applications, (2) market data research and comparison for the identification of attractive markets, (3) method of Kano to classify material requirements and prioritize the optimization of material properties to satisfy the customers in selected markets. This approach is showcased and discussed using the example of an innovative wood composite under development, where it represented an aiding tool for guiding the further material development. An adaptation to any other material is possible at each of the three stages, although there are some limitations, which have to be considered, for example the selection of technical properties for the material comparison.

Interactions between olivine or silica sand and potassium (K)-rich grape marc or silicon (Si)-rich wheat straw were studied in a fixed-bed reactor under combustion, steam, or a CO₂ gasification atmosphere. This study focused on the effects of atmosphere composition, feedstock, and bed material type on the thermochemical aspects of agglomeration. The agglomeration extent of grape marc with olivine as the bed material under air and steam atmospheres is significantly less than with silica sand. The presence of CO₂, compared to that of O₂ or steam, was found to promote the reaction between K and olivine by facilitating the production of reactive silica from olivine carbonization. The use of olivine promotes the release of K by more than 10% compared with silica. No significant differences were observed in the agglomeration extent of wheat straw in its interaction with either olivine or silica sand. Nevertheless, olivine alters the agglomeration mechanism of wheat straw to become “melting-induced” from “coating-induced” in a silica bed.

Interactions between olivine or silica sand and potassium (K)-rich grape marc or silicon (Si)-rich wheat straw were studied in a fixed-bed reactor under combustion, steam, or a CO2 gasification atmosphere. This study focused on the effects of atmosphere composition, feedstock, and bed material type on the thermochemical aspects of agglomeration. The agglomeration extent of grape marc with olivine as the bed material under air and steam atmospheres is significantly less than with silica sand. The presence of CO2, compared to that of O2 or steam, was found to promote the reaction between K and olivine by facilitating the production of reactive silica from olivine carbonization. The use of olivine promotes the release of K by more than 10% compared with silica. No significant differences were observed in the agglomeration extent of wheat straw in its interaction with either olivine or silica sand. Nevertheless, olivine alters the agglomeration mechanism of wheat straw to become “melting-induced” from “coating-induced” in a silica bed.

Local and renewable energy communities show a high potential for the efficient use of distributed energy technologies at regional levels according to the Clean Energy Package of the European Union. However, until now there are only limited possibilities to bring such energy communities into reality because of several limitation factors. Challenges are already encountered during the planning phase since a large number of decision variables have to be considered depending on the number and type of community participants and distributed technologies. This paper overcomes these challenges by establishing a mixed-integer linear programming based optimal planning approach for renewable energy communities. A real case study is analyzed by creating an energy community testbed with a leading energy service provider in Austria. The case study considers nine energy community members of a municipality in Austria, distributed photovoltaic systems, energy storage systems, different electricity tariff scenarios and market signals including feed-in tariffs. The key results indicate that renewable energy communities can significantly reduce the total energy costs by 15% and total carbon dioxide emissions by 34% through an optimal selection and operation of the energy technologies. In all the optimization scenarios considered, each community participant can benefit both economically and ecologically.

Three estimators for the estimation of the flue gas mass flow in biomass boilers are presented and compared, namely a sliding-mode observer, a Kalman filter, and a so-called steady-state estimator. The flue gas mass flow is an important process variable in biomass boilers as it contains information about the supplied mass flows of air and decomposed fuel. It is also related to the generated heat flow. Furthermore, its knowledge may be exploited in model-based control strategies which allow one to keep pollutant emissions low, on the one hand, and to achieve high efficiency, on the other hand. However, due to fouling of the equipment over time, measurements and existing estimation methods are not suitable for long-term applications. The estimators proposed in this article are based on a dynamic model for gas tube heat exchangers. They are capable of handling the fouling of the heat exchanger and, additionally, they offer the possibility of monitoring the degree of fouling. By incorporating an additional differential pressure measurement and extending the aforementioned estimators, an improvement regarding the dynamic response and the estimation accuracy is achieved. The application of the estimators to real measurement data from both, a medium-scale and a small-scale biomass boiler, demonstrates their wide applicability.

Heat makes up the largest share of energy end-use, accounting for 50% of global final energy consumption in 2018 and contributing to about 40% of global carbon dioxide (CO2) emissions. Of the total heat produced, about 46% was consumed in buildings for space and water heating. Large-scale solar thermal systems provide a highly valuable possibility to increase the share of renewables in heating systems and to reduce carbon dioxide emissions. In this context, the worldwide number of large-scale solar heating systems has increased rapidly in the last couple of years, especially in China and European countries, e.g. in Denmark. This has led to the installation of about 400 large-scale solar thermal systems ( ≥ 350kWth, 500m²) by the end of 2019.
Unlike other heating systems, their main source of power (solar radiation) cannot be manipulated and is subject to changes on a seasonal as well as on a daily basis. That is why control systems play a very important role for the efficient operation of these systems. This thesis therefore focuses on the application of model-based control strategies, and the necessary preliminary work regarding modelling, in order to achieve an efficient control of large-scale solar thermal systems. Consequently, the thesis addresses three important aspects:
In the first main section, models of components of large-scale solar thermal systems are developed and validated. For the most important components (heat exchanger, solar collector and sensible heat storage), two models of different complexity, one simulation-oriented, one control-oriented, are developed. While the simulation-oriented models aim to model the physical behaviour very accurately in order to be used in simulation studies, control-oriented models aim to model the physical behaviour only as accurately as necessary in order to serve as a basis for model-based control strategies. All models are validated with measurement data from a typical solar system, and it is shown that they are sufficiently accurate for their intended purpose. The sum of the models provides a holistic view on all modelling aspects that have to be considered in large-scale solar thermal plants, and serves as a reasonable basis for model-based control strategies and accurate simulation studies of solar systems.
In the second main section, adaptive forecasting methods for the future solar heat production as well as the heat demand are developed and validated with measurement data and using real weather forecasts. These methods are important to most efficiently integrate and operate solar systems by better scheduling heat production, storage and distribution for the near future. In order to be used in real-world applications, the methods are developed with the goal to meet three important practical requirements: simple implementation, automatic adaption to seasonal changes, and wide applicability. The final long-term evaluation for half a year proves that the developed methods can forecast the solar heat production as well as the heat demand very accurately and outperform common forecasting methods, yielding results that are nearly twice as accurate.
In the third main section, model-based control strategies for the high-level as well as for the low-level control of solar thermal systems are developed and validated. For the high-level control an approach is presented which considers future information by using the developed forecasting methods. It achieves higher profits (plus 3 %) and leads to a more stable operation, compared to the existing commercial solution. For the low-level control, model-based control strategies based on the developed models for the heat generation and distribution are presented. The model-based control strategy for the heat generation considers the dynamic behaviour of the collector and especially considers the variable time-delay. This, compared to conventional control strategies, leads to a significantly better control performance in case of fluctuating solar radiation and changing inlet temperatures. The model-based control strategy for the heat distribution follows a modular approach which can be applied for several hydraulic settings, leading to an accurate and independent control of mass flow and temperature, and outperforms state-of-the-art control strategies. For both control levels, care was taken that the applied strategies can be used in real-world applications regarding their mathematical complexity and computational resources required.
In summary, this thesis presents a holistic approach regarding modelling (simulation-oriented models, control-oriented models and adaptive forecasting methods) and control aspects (high-level as well as low-level control) which can help to improve the efficiency of large-scale solar thermal plants on various levels, making them more competitive, and is furthermore essential for a successful integration of these plants in larger energy systems.

Fixed-bed biomass conversion with a low primary air ratio and a counter-current configuration has a high feedstock flexibility, as it resembles updraft gasification, and the potential to reduce emissions when integrated in biomass combustion systems. A 1D bed model was validated with experimental results from a biomass combustion boiler with such a bed conversion system, predicting with a good accuracy the temperatures in the reactor and producer gas composition. The model was applied for different cases to investigate the fuel flexibility of this combustion system, including the influence of moisture content and the maximum temperatures achieved in the bed. It was shown that with variations in fuel moisture content from 8 to 30% mass w.b. the producer gas composition, char reduction to CO or maximum temperatures at the grate were not affected due to the separation of the char conversion and pyrolysis/drying zones. Flue gas recirculation was the only possible measure with the tested configuration to reduce the maximum temperatures close to the grate, which is beneficial e.g. to avoid slagging with complicated fuels. A higher tar content was obtained than in conventional updraft gasifiers, which is attributed to the absence of tar condensation in the bed due to the limited height of the reactor and the integration in the combustion chamber. The presented model can support the development of such combustion technologies and is a relevant basis for detailed CFD simulations of the bed or gas phase conversion.

The growth of district heating and cooling (DHC) networks introduces the possibility of connecting them with neighbouring networks. Coupling networks can save costs by reducing operating hours of peak load or backup boilers, or free up production capacity for network expansion. Optimization-based energy management systems (EMS) already provide operators of individual DHC networks with solutions to the unit commitment and economic dispatch problem. They are especially useful for complex networks with multiple producers and integrated renewable energy sources, where incorporating forecasts is important. Time-dependent constraints and network capacity limitations can easily be considered. For coupled networks, a centralized optimization would provide a minimum with respect to an objective function which can incorporate fuel costs, operational costs and costs for emissions. However, the individual coupled networks are generally owned by different organizations with competing objectives. The centralized solution might not be accepted, as each company aims to optimize its own objective. Additionally, all data has to be shared with a centralized EMS, and it represents a single point of failure. A decentralized EMS may therefore be a better choice in a multi-owner setting. In this article, a novel decentralized EMS is presented that can handle multi-owner structures with cooperative and non-cooperative coupling. Each local EMS solves its own optimization problem, and an iterative Jacobi-style algorithm ensures consensus among the networks. The distributed EMS is compared to a centralized EMS based on a representative real-world example consisting of three coupled district heating networks operated by two companies.

The simultaneous operation of multiple connected heating networks can be handled by optimization techniques. However, a global optimum might not represent a good operating strategy if the networks belong to different owners and thus might habe competing interests. An approach from game theory then needs to be applied, which finds a generalized Nash equilibrium instead.