Publication | Other Publications | Potentiale, Bioenergiesysteme, Logistik

Tracking cellulosic ethanol: commercialization and regional insights

Published 07 November 2025

Citation: Bacovsky, D., Sonnleitner, A., Leal Silva, J.F. and Souza, G.M. (2025), Tracking cellulosic ethanol: commercialization and regional insights. Biofuels, Bioprod. Bioref.. https://doi.org/10.1002/bbb.70068

Abstract

Despite early momentum, large-scale production of cellulosic ethanol has yet to achieve its expected breakthrough. The sector has faced setbacks, including project cancellations, unmet capacity targets, and the closure of key plants. Drawing on 15 years of monitoring the industry, we examine the underlying causes and evaluate the status of demonstration plants recorded in the International Energy Agency (IEA) Bioenergy Task 39 database. Following an initial period of progress up to 2015, when 50 facilities were operational, many projects were either canceled or idled. The expected capacities were not reached, and the anticipated breakthroughs have not materialized. The slow advancement of cellulosic ethanol development has occurred due to technological complexity, limited feedstock availability, high production costs, and modest commercial outcomes. Investor confidence has been further undermined by inconsistent policy support, competition from lower-cost biofuels, and the collapse of several large-scale ventures. In recent years, however, cellulosic ethanol production has shown promising progress and capacity to expand, particularly in rapidly developing economies such as Brazil and China. Success in these regions depends on a combination of measures: a regulatory framework that provides market incentives and offsets higher production costs, sustained support for technological research and development, and public funding for large-scale, first-of-a-kind facilities. Brazil currently leads the field, largely because cellulosic ethanol production from sugarcane bagasse is integrated effectively into existing sugar and ethanol industries.

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